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CORCOM Product Guide RFI Power Line Filters for DC Applications
DC Series
EN 60 950
UL Recognized CSA Certified TUV Approved
DC
Specifications
Hipot rating (one minute): line-to-ground line-to-line Operating Voltage (max): Operating Ambient Temperature Range: (@ rated current Ir) 2250 VDC 1450 VDC 80 VDC -10C to +55C
DC Series
The DC series filters were designed as general purpose line filters for DC applications. They are available with or without circuit breakers for extra protection. They are available with feed-through capacitors for added high frequency performance. The DC series is designed to comply with UL 1283, CSA 22.2 No. 8 and EN60950. The DC series was developed in response to the increasing demand for DC filtering in the telecom-datacom market. These filters are generally used in central office equipment like switches, routers, and hubs to clean up the 48 VDC power, but are not exclusive to that equipment. They can also be used at the primary input of the DC power supply. The DC Series is available in both a flange mount (DCF) and bulkhead mount (DCB) configuration. Circuit Breaker Features (B Suffix) * always hold 100% of rated current independent of ambient temperature (minimize nuisance tripping) * Always trip at 125% of rated current independent of ambient temperature * Can be combined with feed through capacitor in bulk head mount (DCB prefix) for high performance applications (BF Suffix) Feed Through Capacitor for High Performance (F Suffix) * High performance results out to 3Ghz * Available only in bulk head (DCB prefix ) configuration only * Can be combined with circuit breaker feature (BF Suffix)
In an ambient, Ta, higher than +55C, the maximum 85 - Ta operating current, Io, is as follows: Io = Ir
30
Minimum insertion loss in dB: Standard Performance Line-to-ground in 50 ohm circuit Current Frequency-MHz Rating .01 .05 .1 .15 .5 1 3 15A 1 12 20 41 45 61 30A 4 15 23 47 59 64 60A 9 17 38 40 59 100A 10 18 38 39 53 125A 12 18 30 32 44 Line-to-line in 50 ohm circuit Current Frequency-MHz Rating .01 .05 .1 .15 .5 1 3 15A 7 22 27 30 30 36 56 7 22 28 31 32 59 56 30A 60A 15 30 36 40 40 35 60 100A 14 29 35 39 33 30 53 14 24 35 39 40 28 53 125A
5 63 56 50 50 49
10 47 44 39 35 29
30 39 36 34 21 18
5 49 51 51 53 60
10 38 41 39 41 42
30 31 28 32 30 33
Electrical Schematics
Standard Performance Version
Note 2 LINE Note 1 Note 1 Note 3 LOAD
Note 4
High Frequency Performance Version
Note 2 LINE Note 3 Note 1 LOAD
Note 4
150
Resistor location for reference only. Note 1: Depicts redundant style 6 terminals. Note 2: Depicts optional circuit breaker. Note 3: For 100 & 125A versions delete second coil. Note 4: Depicts style 10 terminal versions which have separate ground stud.
High Frequency Performance ("F" & "BF" Styles) Line-to-ground in 50 ohm circuit 50 300 Current Frequency-MHz to to Rating .01 .05 .1 .15 .5 1 3 5 10 20 300 3000 1 12 20 41 45 55 50 45 25 50 30 15A 4 15 20 46 58 60 60 48 35 50 30 30A 60A 9 16 38 42 52 60 48 26 40 30 9 16 38 42 52 60 42 26 40 30 100A 125A 9 16 28 34 46 54 34 34 40 30 Line-to-line in 50 ohm circuit Current Frequency-MHz 1 3 5 10 20 Rating .01 .05 .1 .15 .5 15A 7 22 27 30 30 50 60 60 60 36 7 22 27 30 33 56 60 60 60 40 30A 15 30 36 40 37 26 46 54 48 30 60A 100A 14 29 35 39 33 30 56 53 41 30 14 29 35 39 40 28 53 60 42 33 125A
USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 Germany: 49-89-6089-0 www.corcom.com www.tycoelectronics.com
Catalog 1654001 Revised 05-07
Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents.
Dimensions are shown for reference purposes only. Specifications subject to change.
CORCOM Product Guide RFI Power Line Filters for DC Applications (Continued)
DC Series
Cutout Dimensions
DCB6(F) & DCB10(F)
Part No. 15DCB6(F) 30DCB6(F) 15DCB10(F) 30DCB10(F) 60DCB6(F) 60DCB10(F) 100DCB6(F) 125DCB6(F) 100DCB10(F) 125DCB10(F) A 1.375 34.93 1.250 31.75 1.375 34.93 1.674 42.52 1.700 43.18 1.954 49.63 2.250 57.15 B 1.249 31.72 1.000 25.40 1.249 31.72 1.010 25.65 1.549 39.34 1.500 38.10 1.590 40.39 C 3.472 88.19 3.472 88.19 3.472 88.19 3.443 87.45 3.472 88.19 2.830 71.20 2.725 69.22
Recommended Panel Cutouts
DCB6(F) & DCB10(F) (Viewed from filter side)
Holes: .157 [3.99] Dia. (4) See case dimensions for spacing.
C
B
Tolerance: .005/.13
A
DCB6B(F) & DCB10B(F) - 15 to 60 Ampss (Viewed from filter side)
D C
Holes: .157 [3.99] Dia. (4) See case dimensions for spacing.
DCB6B(F) & DCB10B(F) - 15 to 60 Amps
B F
Tolerance: .005/.13
Part No. 15DCB6B(F) 15DCF6B 15DCB10B(F) 15DCF10B 30DCB6B(F) 30DCF6B 30DCB10B(F) 30DCF10B 60DCB10B(F) 60DCF10B 60DCF6B(F) 60DCF6B
A 1.50 38.10 1.50 38.10 1.50 38.10 1.50 38.10 1.50 38.10 1.50 38.10
B 0.781 19.84 0.781 19.84 0.781 19.84 0.781 19.84 0.781 19.84 0.781 19.84
C 1.308 33.22 1.308 33.22 1.308 33.22 1.308 33.22 1.308 33.22 1.308 33.22
D 3.472 88.19 3.472 88.19 3.472 88.19 3.472 88.19 3.443 87.45 3.472 88.19
E 1.375 34.93 1.250 31.75 1.375 34.93 1.250 31.75 1.674 42.52 1.375 34.93
F 1.249 31.72 1.000 25.40 1.249 31.72 1.0 25.40 1.010 25.65 1.249 31.72
DC Filters
A
E
DCB6B(F) & DCB10B(F) - 100 to 125 Amps (Viewed from filter side)
C
Holes: .157 [3.99] Dia. (4) See case dimensions for spacing.
1.250 31.75 .625 15.88 .262 6.65 1.557 39.55
B
Tolerance: .005/.13
A
1.500 x 0.781 38.10 x 19.84
DCB6B(F) & DCB10B(F) - 100 to 125 Amps
Part No. 100DCB6B(F) 100DCF6B 125DCB6B(F) 125DCF6B 100DCB10B(F) 100DCF10B 125DCB10B(F) 125DCF10B A 1.700 43.18 1.954 49.63 2.250 57.15 2.250 57.15 B 1.549 39.34 1.50 38.10 1.590 40.39 1.590 40.39 C
Part Numbers
4.222 107.23 4.295 109.09 4.147 105.33 2.725 105.33
Standard Performance
15DCF6 30DCF6 60DCF6 100DCF6 125DCF6 15DCF6B 30DCF6B 60DCF6B 100DCF6B 125DCF6B 15DCB6 30DCB6 60DCB6 100DCB6 125DCB6 15DCB6B 30DCB6B 60DCB6B 100DCB6B 125DCB6B 15DCF10 30DCF10 60DCF10 100DCF10 125DCF10 15DCF10B 30DCF10B 60DCF10B 100DCF10B 125DCF10B 15DCB10 30DCB10 60DCB10 100DCB10 125DCB10 15DCB10B 30DCB10B 60DCB10B 100DCB10B 125DCB10B
High Performance
15DCB10F 30DCB10F 60DCB10F 100DCB10F 125DCB10F 15DCB6BF 30DCB6BF 60DCB6BF 100DCB6BF 125DCB6BF 15DCB10BF 30DCB10BF 60DCB10BF 100DCB10BF 125DCB10BF 15DCB6F 30DCB6F 60DCB6F 100DCB6F 125DCB6F
** All cutout dimensions .005 [.13]
151
Catalog 1654001 Revised 05-07 Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 Germany: 49-89-6089-0 www.corcom.com www.tycoelectronics.com
CORCOM Product Guide RFI Power Line Filters for DC Applications (Continued)
DC Series
Case Styles
DCB6 & DCB6B
C F
RTN -VDC
DCB10 & DCB10B (60 to 125 Amp)
C
A E
VDC RTN
A E
D
OFF
B
ON
VDC RTN -VDC RTN
F
Tapped insert: 6-32 (4)
Tapped insert: 6-32 (4)
Note: Delete circuit breaker for DCB10 models Note: Delete circuit breaker for DCB6 models.
DCF6
C
A E
DCF10 (15 & 30 Amp)
C A E
B
-VDC RTN
D
L I N E
L O A D
-VDC RTN
RTN
RTN
B
D
-VDC
L I N E
L O A D
-VDC
F
Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4) Mounting Holes: .203x.156 [5.2 x 4.0] (4) Note: 15A & 30A versions come with mounting holes in place of mounting slots.
F
Typical dimensions: Mounting Holes: .156 x .203 [4.0 x 5.2] Dia. (4)
DCF6B
C A E
DCF10 (60 to 126 Amps)
C A E
RTN -VDC
B
OFF ON
D
L I N E
L O A D
RTN
B
RTN -VDC
D
-VDC
L I N E
L O A D
RTN
-VDC
Tapped insert: 6-32 (4)
F
F
Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4)
Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4)
DCB10 & DCB10B (15 & 30 Amp)
C A E
DCF10B (15 & 30 Amp)
C A E
RTN
RTN -VDC
-VDC
D
OFF ON
B
L I N E
L O A D
B
OFF ON
D
L I N E
L O A D
RTN -VDC
RTN -VDC
F
Tapped insert: 6-32 (4)
Tapped insert: 6-32 (4)
F
Note: Delete circuit breaker for DCB10 models.
Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4)
152
Catalog 1654001 Revised 05-07 Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 Germany: 49-89-6089-0 www.corcom.com www.tycoelectronics.com
VDC
RTN
BD
OFF ON
L I N E
L O A D
L I N E
L O A D
CORCOM Product Guide RFI Power Line Filters for DC Applications (Continued)
DC Series
Case Styles (continued)
DCF10B (60 to 125 Amps)
C A E
Case Dimensions (cont'd)
Part Number
60DCF10
A (max)
B C (max) (max)
5.48 139.2 5.06 128.5 5.06 128.5 6.06 153.9 5.06 128.5 6.06 153.9 6.30 160.0 6.06 153.9 6.30 160.0 6.06 153.9 5.06 128.5 6.06 153.9 5.06 128.5 6.06 153.9 6.30 160.0 6.06 153.9 6.30 160.0 6.06 153.9 2.55 64.8 1.48 37.6 1.78 45.2 1.78 45.2 1.78 45.2 1.78 45.2 2.52 64.0 1.78 45.2 2.52 64.0 1.78 45.2 1.78 45.2 1.78 45.2 1.78 45.2 1.78 45.2 2.52 64.0 1.78 45.2 2.52 64.0 1.78 45.2
D *
4.92 124.97 5.74 145.8 4.50 114.3 5.50 139.7 4.50 114.3 5.50 139.7 5.70 144.78 6.74 171.2 5.70 144.78 6.74 171.2 4.50 114.3 5.50 139.7 4.50 114.30 5.50 139.7 5.70 144.78 6.74 171.2 5.70 144.78 6.74 171.2
E (max)
5.94 150.9 9.06 230.1 8.06 204.7 10.06 255.5 8.06 204.7 10.06 255.5 8.46 214.9 10.06 255.5 8.46 214.9 10.06 255.5 8.06 204.7 10.06 255.5 8.06 204.7 10.06 255.5 8.46 214.9 10.06 255.5 8.46 214.9 10.06 255.5
F *
2.576 65.43 6.52 165.61 1.25 31.75 1.25 31.75 1.25 31.75 1.25 31.75 4.52 114.81 7.52 191.01 4.52 114.81 7.52 191.01 1.25 31.75 1.25 31.75 1.25 31.75 1.25 31.75 4.52 114.81 7.52 191.01 4.52 114.81 7.52 191.01
B
OFF ON
D
L I N E
L O A D
VDC RTN
Tapped insert: 6-32 (4)
F
Typical dimensions: Mounting Slots: .260 x .39 [6.6 x 9.9] (4)
Case Dimensions
Part Number
15DCB6(F) 15DCB6B(F) 15DCB10(F) 15DCB10B(F) 15DCF6 15DCF6B(F) 15DCF10 15DCF10B(F) 30DCB6(F) 30DCB6B(F) 30DCB10(F) 30DCB10B(F) 30DCF6 30DCF6B 30DCF10 30DCF10B 60DCB6(F) 60DCB6B(F) 60DCF6 60DCF6B
A B C (max) (max) (max)
5.69 144.5 7.69 195.3 5.06 128.5 7.06 179.3 5.33 135.4 7.69 195.3 4.75 120.7 7.06 179.3 7.69 195.3 8.69 220.7 7.06 179.3 8.06 204.7 6.19 157.2 8.69 220.73 5.56 141.2 8.06 204.7 8.69 220.73 10.69 271.5 7.56 192.0 10.69 271.5 5.06 128.5 5.06 128.5 5.06 128.5 5.06 128.5 3.10 78.7 5.06 128.5 3.10 78.7 5.06 128.5 5.06 128.5 5.06 128.5 5.06 128.5 5.06 128.5 3.96 100.6 5.0 127.0 3.96 100.58 5.06 128.52 5.06 128.52 5.06 128.52 5.48 139.2 5.06 128.52
D
*
E (max)
F
*
1.48 4.50 4.06 0.950 37.6 114.3 103.1 24.13 1.48 4.50 6.06 0.950 37.6 114.3 153.9 24.13 1.48 4.50 4.06 0.950 37.6 114.3 103.1 24.13 1.48 4.50 6.06 0.950 37.6 114.3 153.9 24.13 1.78 2.677 3.70 2.00 45.2 68.0 94.0 50.80 1.48 5.740 6.06 3.52 37.6 145.8 153.9 89.41 1.78 2.677 3.70 2.0 45.2 68.0 94.0 50.8 1.48 5.740 6.06 3.520 37.6 145.80 153.9 89.41 1.48 4.50 6.06 0.95 37.6 114.3 153.9 24.13 1.48 4.50 7.06 0.95 37.6 114.3 179.3 24.13 1.48 4.50 6.06 0.95 37.6 114.3 153.9 24.13 1.48 4.50 7.06 0.95 37.6 114.3 179.3 24.13 2.18 3.50 4.56 2.00 55.4 88.9 115.8 50.8 1.48 5.74 7.06 4.52 37.6 145.8 179.3 114.81 2.18 3.5 4.56 2.0 55.4 88.9 115.8 50.8 7.06 4.52 5.74 1.48 37.6 145.8 179.3 114.81 1.48 4.50 7.06 0.95 37.6 114.3 179.3 24.13 1.48 4.50 9.06 0.95 37.6 114.3 230.1 24.13 2.55 4.92 5.94 2.756 64.8 124.97 150.9 70.0 6.52 9.06 5.74 1.48 37.6 145.8 230.1 165.61
8.56 217.4 11.75 60DCF10B 298.5 10.31 100DCB6(F) 261.9 100DCB6B(F) 12.31 312.7 11.13 100DCB10(F) 282.6 100DCB10B(F) 13.13 333.5 10.60 100DCF6 269.2 12.31 100DCF6B 312.7 11.50 100DCF10 292.1 13.13 100DCF10B 333.5 10.31 125DCB6(F) 261.9 125DCB6B(F) 12.31 312.7 11.50 125DCB10(F) 292.1 125DCB10B(F) 13.50 342.9 10.60 125DCF6 269.2 12.31 125DCF6B 312.7 11.86 125DCF10 301.2 13.50 125DCF10B 342.9
* .020 [.51]
Catalog 1654001 Revised 05-07
VDC
RTN
DC Filters
Terminations
Style 6 (15, 30 & 60A)
Supplied with #10-32 redundant studs - 0.625 [15.88] spacing like polarity, 0.750 [19.05] spacing opposing polarity. Torque Spec: 273 in-lb.
Style 6 (100 & 125A)
Supplied with 1/4-20 redundant studs - 0.750 [19.05] spacing like polarity.1.000 [25.4] spacing opposing polarity. Torque Spec: 452 in-lb.
Style 10 (15 & 30A)
Phoenix Contact Part No. VDFK4 Accepts 12 AWG stranded wire Wire Strip Length: 0.315 [8.0] Torque Spec: 5.5 - 7.0 in-lb. Ground Stud 8-32
Style 10 (60A)
Phoenix Contact Part No. HDFK 16-VP Accepts 6 AWG stranded wire Wire Strip Length: 0.630 [16.0] Torque Spec: 17.7 - 21.2 in-lb. Ground Stud 10-32
Style 10 (100A)
Phoenix Contact
Style 10 (125A)
Phoenix Contact
Part No. HDFK 25-VP Accepts 4 AWG stranded wire Wire Strip Length: 0.748 [19.0] Torque Spec: 35.4 - 39.9 in-lb. Ground Stud 1/4 - 20
Part No. HDFK-50-VP Accepts 1 AWG stranded wire Wire Strip Length: 0.945 [24.0] Torque Spec: 35.4 - 39.9 in-lb. Ground Stud 1/4 - 20
153
Dimensions are in inches and millimeters unless otherwise specified. Values in italics are metric equivalents. Dimensions are shown for reference purposes only. Specifications subject to change. USA Cust. Svc.: 1-800-468-2023 CORCOM Prods: 1-847-680-7400 Germany: 49-89-6089-0 www.corcom.com www.tycoelectronics.com

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